WHAT WE DO
QUALITY and STABILITY
Vallotech is part of the Techniplas Group, a global manufacturer of plastic parts and components, located on three continents (Asia, Europe and America) in eleven locations, with a $ 500 million turnover and 2000 employees.
PRECISION MOULDING, MACHINING AND ASSEMBLY
At Vallotech we specialise in designing and manufacturing individual, high-tolerance parts – parts that can in turn be rapidly and continuously assembled into complete sub-assemblies, a process that can include online quality controls such as visual inspection and leak testing of final components.
Every year, Vallotech delivers more than 50 million parts and assemblies worldwide, promptly and reliably.
ABOUT OUR COMPANY
At Vallotech, our technical team is composed of experts in both processing/manufacturing and raw materials, formed into project teams with the skills and knowledge to transform your functional requirement into a high-precision product, meeting the standards of the most demanding, high-tech industries.
Vallotech has been moulding thermosets and thermoplastics since the beginning of the 20th century, massive experience that underpins and reinforces our expertise.
Accurate control of micron tolerances demands not just the right measuring instruments, but using them in the right way. Vallotech uses the most advanced laser interferometers, 3D video measurements, surface roughness gauges, six-axis measuring machines and many other means to develop and ensure dimensional accuracy and consistency in products and production.
Vallotech is a company that deals in numbers: numbers that are at once almost impossibly small and incredibly large. We manufacture to tolerances measured in microns, yet we deliver more than 50 million of those parts and assemblies each year, while belonging to a parent group – Techniplas – with a turnover of $500 million and 2000 employees, based at eleven locations across three continents.
SPECIALITIES AND EXPERTISE
Thermosets are highly stable, three-dimensional structures with excellent thermo-mechanical and chemical resistance, the essential dimensional stability to obtain micron precision and a very good electrical resistance. With their specific qualities, these resins are increasingly used to replace metal, reducing weight and often increasing lifespan. We have many examples in production,…
At Vallotech we have been moulding thermosets since the beginning of the 20th century, resulting in a phenomenal level of experience and expertise. The mouldable nature of thermosets allows us to produce parts with significant thickness and considerable dimensional stability, offering welcome flexibility when it comes to designing critical parts…
With this process, we achieve the moulding of interlocking or concentrically mounted parts, to include different materials or properties within a single component, allowing us to create a perfect seal between the two, or to create a protective barrier to prevent chemical or electrical damage. This is a technology or…
Thermosetting or thermoplastic resins used in technical applications require precise post curing in order to ensure the dimensional stability of the end product. Working with specialist chemists, Vallotech develops precision post-treatment profiles for each of the materials that we use, ensuring complete consistency across production cycles.
Vallotech has developed a range of different, post-production machining operations to reduce tolerances on the functional areas of our components to within the range of a few microns: Milling: Milling is used for pump components, to reduce clearances to a few microns, allowing us to ensure optimum operational performance. These…
There is more to producing consistent parts than good design. As an integral part of the production process, we create fully automated production lines, allowing the continuous assembly of multiple parts into finished sub-assemblies or components, including online quality controls such as visual inspection, functional or leak tests.
Some post-operations can generate surface contamination, so we have implemented a comprehensive washing-rinsing-drying process to ensure that components fulfil our customers’ most stringent requirements.
Visual assessment of component and operational quality is carried out either directly or by camera, depending on the point in the production process, the physical risk and the risk of error. Risk levels are carefully assessed and monitored depending on the processes and the specific component involved, while strict controls…
Controlling mechanical and dimensional tolerances to within a few microns requires not just the right measuring equipment and control systems, but also using them in the right way and at the right point in the process. At Vallotech we use the very latest measurement technologies: laser interferometers, 3D video measurement,…
ABSOLUTE PRECISION: YOUR GUARANTEE OF QUALITY
Measurement and control systems that monitor and manipulate in Micron steps: exactingly executed production processes that ensure cyclic consistency: constant assessment and updating of QC and production techniques and technology all combine to deliver the highest quality finished components. It’s not what you do, it’s the way that you do it – that’s what gets results.
The HIGHEST QUALITY MATERIALS AND INGREDIENTS
Thermosets are stable, three-dimensional structures, having high thermo-mechanical and chemical resistance, high dimensional consistency and very good electrical resistance. But that performance depends on the highest-quality raw material and expert processing.
At Vallotech, our many years of accumulated expertise and investment allow us to create exceptional components for both new and existing applications, often replacing metal parts with lighter components of greater consistency and longevity.